Plate Flange Manufacturer and Exporter in India

Plate Flanges

Plate flanges are fundamental components in various industrial piping systems, serving as connectors between pipes, valves, and fittings. At Apex Engineering, we recognize the critical role plate flanges play in ensuring the efficiency and reliability of piping networks. With our expertise and commitment to quality, we provide top-notch plate flange solutions tailored to meet the specific needs of our customers, contributing to the success of their projects.

Benefits of Plate Flange

1. Versatility: Plate flanges are versatile components that can be used in a wide range of applications, including low-pressure and high-pressure systems. Their flexibility makes them suitable for various industries, from petrochemical to water treatment.
2. Easy Installation: Plate flanges feature a simple design that facilitates easy installation. They can be quickly bolted onto the pipe, saving time and labor costs during assembly.
3. Cost-Effectiveness: Plate flanges are cost-effective solutions for connecting pipes in industrial applications. Their affordability makes them a preferred choice for projects with budget constraints.
4. Space Efficiency: Plate flanges have a compact design that minimizes space requirements in piping systems. This space efficiency is particularly advantageous in tight or confined spaces.
5. Durable Construction: Plate flanges are typically made from durable materials such as carbon steel or stainless steel, ensuring longevity and resistance to corrosion and wear.

Types of Plate Flange

Plate flanges come in various types to accommodate different application requirements:

1. Flat Plate Flange: The most basic type of plate flange, featuring a flat surface for easy bolting onto the pipe.
2. Raised Face Plate Flange: Includes a raised face around the bolt holes to provide a sealing surface for gaskets, enhancing leak resistance.
3. Ring-Type Joint (RTJ) Plate Flange: Designed for high-pressure applications, featuring a grooved surface to accommodate a metal ring gasket for superior sealing performance.

Plate Flange Specifications

Plate flanges adhere to specific specifications to ensure compatibility and reliability in piping systems:

ASME B16.5 Plate Flanges Size Chart	1/2" (15 NB) to 48" (1200NB) DN10~DN5000
Carbon Steel Plate Flanges Pressure Rating ANSI	Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS Plate Flange
Plate Flange Pressure Calculation in DIN	6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 Plate Flange
Plate Flange Standard	ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Plate Flange, ASME Plate Flange, BS Plate Flange, DIN Plate Flange, EN Plate Flange, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092
JIS Flat Faced Plate Flanges	5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K Plate Flange
UNI Stainless Steel Plate Flanges	6Bar 10Bar 16Bar 25Bar 40Bar Plate Flange
EN ANSI B16.5 Plate Flanges	6Bar 10Bar 16Bar 25Bar 40Bar Plate Flange
Most common types of Flange Plate	Threaded / Forged / Screwed / Plate
ANSI B16.5 Plate Flange manufacturers	ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. Plate Flange: -BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI Flange B.S: BS4504 , BS3293, BS1560, BS10 AS 2129: Table D; Table E; Table H ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings ANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48 ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48 American standard (ANSI) German (DIN) British standard (BS) DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 Plate Flange The other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276
Production technique	Forged, Heat treated and machined
Coating For ASME B16.5 Plate Flange Manufacturers	Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized Plate Flange
Test Certificates	EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc
Test	Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector
Equipment	Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc

Plate Flange Standards and Grades

Compliance with industry standards is essential to ensure the quality and performance consistency of plate flanges:

1. Industry Standards: Plate flanges are manufactured in accordance with recognized industry standards, such as ASME B16.5 (for dimensions and pressure ratings) and ASTM specifications (for materials and quality requirements). Adhering to these standards ensures that flanges meet stringent quality and safety standards.
2. Grades: Plate flanges are categorized into different grades based on their material composition and performance characteristics. Common grades include ASTM A105 (carbon steel), ASTM A182 F304/F316 (stainless steel), and ASTM A350 LF2 (low-temperature carbon steel). Selecting the appropriate grade is essential to ensure compatibility and performance in specific applications.

Why Choose Apex Engineering for Plate Flange?

Apex Engineering is a trusted provider of plate flange solutions for industrial applications:

1. Expertise and Experience: With years of experience in the industry, Apex Engineering has the expertise and technical knowledge to design and manufacture plate flanges that meet the highest standards of quality and performance.
2. Custom Solutions: We understand that every application is unique, which is why we offer custom plate flange solutions tailored to meet the specific requirements of our customers. Our engineering team works closely with clients to develop solutions that address their unique challenges and deliver optimal performance.
3. Quality Assurance: At Apex Engineering, quality is our top priority. We adhere to strict quality control measures throughout the manufacturing process to ensure that our plate flanges meet or exceed industry standards for performance and reliability.
4. Customer Satisfaction: We are committed to exceeding our customers' expectations by providing exceptional products and services. Our dedicated team of professionals is always available to assist customers with technical support, product inquiries, and after-sales service, ensuring complete satisfaction with every purchase.

FAQs on Plate Flange

What is Plate Flange?

A plate flange is a flat, circular component with evenly spaced bolt holes used to connect pipes, valves, and fittings in industrial piping systems. It provides a simple and cost-effective means of joining components together securely.

What is Plate Flange Used For?

Plate flanges are commonly used in various industrial applications, including oil and gas, petrochemical, water treatment, and HVAC systems. They are used to connect pipes, valves, and fittings, providing a leak-tight seal and facilitating the efficient flow of fluids or gases within the piping network.

In conclusion, plate flanges offer several key benefits, including versatility, easy installation, cost-effectiveness, space efficiency, and durability. Apex Engineering provides high-quality plate flange solutions tailored to meet the specific needs of industrial applications, ensuring optimal performance and reliability.